1. Case Studies

Wincanton Logistics

Large warehouse with high shelves and numerous pallets and crates, illuminated by linear LED lighting solutions on the ceiling for bright and even illumination throughout the storage area.
Client
Wincanton plc
Project location
Corby, United Kingdom
Project date
2017
Wincanton Logistics Industry Lighting case study by Thorn Lighting

Energy-efficient lighting upgrade for Wincanton’s Corby warehouse

Wincanton, one of the UK and Ireland’s leading logistics providers, undertook a major refurbishment of its multi-user warehouse in Corby to increase operational efficiency. A key component was the reconfiguration of the Railshed area (2,294 m²), which required new lighting after layout changes rendered the old system inadequate. The goals: meet safety standards, improve light quality, and significantly reduce energy usage—especially since lighting accounts for up to 70% of energy costs across Wincanton’s sites. Thorn Lighting, a trusted supplier, was selected through competitive tender to deliver a tailored, energy-efficient LED lighting solution.
Warehouse with high racks filled with goods, a worker in a safety vest handling a pallet; the linear lighting solution on the ceiling provides uniform and efficient illumination.

Smart LED system tailored for warehouse performance

To address the unique demands of the refurbished warehouse, Thorn installed its HiPak Pro LED high bay luminaires, offering both narrow beam optics for racked areas and wide beam angles for open spaces. Each of the 64 luminaires delivers 14,000 lumens, ensuring optimal brightness and uniformity throughout the Railshed. Integrated DALI controls with motion and daylight sensors allow dynamic lighting adjustments—providing excellent visibility only when and where needed. This smart system ensures high energy savings, compliance with health and safety guidelines, and enhanced visual comfort for staff.
Office area within a warehouse, several workstations with computers and a worker in a safety vest; the lighting solution with ceiling-mounted LED lights ensures a well-lit and productive workspace.

HiPak Pro LED delivers efficiency, precision, and low maintenance

The HiPak Pro LED luminaires chosen for the project offer a range of key benefits:
  • Up to 45% more efficient than conventional 250/400W high bay fittings
  • High luminous efficacy of 93 lumens per circuit watt
  • 50,000-hour lifetime reducing maintenance needs
  • Robust and low-glare design for warehouse environments
  • Annual savings of £13,435 in energy, carbon, and maintenance
  • Payback period of just 1.44 years, with additional protection against rising energy prices
  • Integrated DALI lighting control for maximised energy performance and user comfort
These features contribute to a long-term, low-maintenance, and cost-effective lighting infrastructure aligned with Wincanton’s sustainability strategy.
A warehouse worker in a yellow safety vest moves a small ladder across a spacious, well-lit storage area filled with shelves and boxes. Bright yellow stairs lead up to higher shelving units.

“The new lighting provides a whiter, more natural light than traditional warehouse fittings and is also very controllable to give colleagues a more comfortable workplace. Our investment in this solution shows Wincanton is committed to low energy technologies to ensure a safe and sustainable environment.”
Steve Tainton, Group Energy and Environment Manager, Wincanton

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